WA Heavy-duty na Slurry Pump
Ano ang heavy duty slurry pump?
WA series heavy duty slurry pump ay cantilevered, pahalang, natural na goma o hard metal na may linya centrifugal slurry pump. Ang mga ito ay idinisenyo para sa paghawak ng nakasasakit, mataas na densidad na mga slurry sa metalurhiko, pagmimina, karbon, kapangyarihan, materyales sa gusali at iba pang departamento ng industriya.
Mga pagtutukoy ng heavy duty pump
Sukat: 1" hanggang 22"
Kapasidad: 3.6-5400 m3/h
Ulo: 6-125 m
Handing solids: 0-130mm
Konsentrasyon: 0%-70%
Mga Materyales: Hyper chrome alloy, Goma, Polyurethane, Ceramic, Hindi kinakalawang na asero atbp.
AIER® WA Heavy Duty Slurry Pump
Mga tampok ng slurry pump
1. Ang frame plate para sa WA series pumps ay may mapagpapalit na hard metal o pressure molded elastomer liners. Ang mga impeller ay gawa sa matigas na metal o pressure molded elastomer liners.
2. Ang shaft seal para sa WA series ay maaaring packing seal, centrifugal seal o mechanical seal.
3. Ang discharge branch ay maaaring iposisyon sa pagitan ng 45 degrees sa pamamagitan ng kahilingan at nakatuon sa anumang walong posisyon upang umangkop sa mga installation at application. Mayroong maraming mga mode ng drive para sa opsyon, tulad ng V-belt, flexible coupling, gearbox, hydraulic coupler variable frequency, silicon controlled speed, atbp. Kabilang sa mga ito, ang flexible shaft coupling drive at V-belt feature na mura at madaling pag-install.
4. In harsh conditions with sand, sludge, rocks and mud, ordinary slurry pumps tend to clog, wear and fail frequently.. But our heavy-duty slurry pumps are highly resistant to wear and corrosion, which means that the buhay ng serbisyo ng aming mga slurry pump ay mas mahusay kaysa sa iba pang mga tagagawa' pump.
Heavy duty pumps tipikal na mga application
Dahil ang aming WA heavy duty slurry pump ay lubos na lumalaban sa pagkasira at kaagnasan, ang mga heavy duty na pump ay ginagamit sa isang malawak na hanay ng mga application.
1. SAG mill discharge, ball mill discharge, Rod mil discharge.
2. Ni acid slurry, coarse sand, coarse tailings, phosphate matrix, mineral concentrate.
3. Heavy media, sugar beet, dredging, bottom/fly ash, lime grinding, oil sand, mineral sand, fine tailings, slag granulation, phosphoric acid, coal, flotation, process chemical, pulp at papel, FGD, cyclone feed, atbp .
Notasyon ng mga sapatos na pangbabae
200WA-ST: | 100WAJ-D: |
200: diameter ng outlet: mm | 100: diameter ng outlet: mm |
WA: Uri ng bomba: may linyang chrome alloy | WAJ: Uri ng bomba: may linyang goma |
ST: Uri ng frame plate | D: Uri ng frame plate |
Upang matutunan kung paano lutasin ang iyong mga problema sa pumping, Makipag-ugnayan sa amin today! We are the slurry pump manufacturer that can help you solve your problems.
Disenyo ng Konstruksyon
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Casing Ang mga hating bahagi ng pambalot ng cast o ductile iron ay naglalaman ng mga wear liner at nagbibigay ng mga kakayahan sa mataas na presyon ng operasyon.
Mapagpapalit na matigas na metal at mga molded elastomer liners |
Impeller Ang impeller ay maaaring alinman sa molded elastomer o hard metal. Ang mga deep sealing vane sa gilid ay nagpapagaan ng presyon ng seal at binabawasan ang recirculation. Ang mga cast-in na impeller thread ay mas angkop para sa mga slurries. |
Mating faces in hard metal liners are tapered to allow positive alignment during assembly and allow components to be easily removed for replacement.
Materyal na Bahagi ng Pump
Parteng pangalan | materyal | Pagtutukoy | HRC | Aplikasyon | OEM Code |
Mga Liner at Impeller | metal | AB27: 23%-30% chrome white na bakal | ≥56 | Ginagamit para sa mas mataas na kondisyon ng pagsusuot na may pH sa pagitan ng 5 at 12 | A05 |
AB15: 14%-18% chrome white na bakal | ≥59 | Ginagamit para sa mas mataas na kondisyon ng pagsusuot | A07 | ||
AB29: 27%-29% chrome white na bakal | 43 | Ginagamit para sa mababang kondisyon ng pH lalo na para sa FGD. Maaari rin itong gamitin para sa mababang-maasim na kondisyon at pag-install ng desulfuration na may pH na hindi bababa sa 4 | A49 | ||
AB33: 33%-37% chrome white na bakal | Maaari itong maghatid ng oxygenated slurry na may pH na hindi bababa sa 1 tulad ng phospor-plaster, nitric acid, vitriol, phosphate atbp. | A33 | |||
goma | R08 | ||||
R26 | |||||
R33 | |||||
R55 | |||||
Expeller at expeller ring | metal | B27: 23%-30% chrome white na bakal | ≥56 | Ginagamit para sa mas mataas na kondisyon ng pagsusuot na may pH sa pagitan ng 5 at 12 | A05 |
Gray na bakal | G01 | ||||
Kahon ng Palaman | metal | AB27: 23%-30% chrome white na bakal | ≥56 | Ginagamit para sa mas mataas na kondisyon ng pagsusuot na may pH sa pagitan ng 5 at 12 | A05 |
Gray na bakal | G01 | ||||
Frame/Cover plate, bearing house at base | metal | Gray na bakal | G01 | ||
Malagkit na bakal | D21 | ||||
baras | metal | Carbon steel | E05 | ||
Shaft sleeve, lantern ring/restrictor, neck ring, gland bolt | Hindi kinakalawang na Bakal | 4Cr13 | C21 | ||
304 SS | C22 | ||||
316 SS | C23 | ||||
Mga pinagsamang singsing at seal | goma | Butyl | S21 | ||
EPDM goma | S01 | ||||
Nitrile | S10 | ||||
Hypalon | S31 | ||||
Neoprene | S44/S42 | ||||
Viton | S50 |
Disenyo ng Transmission Module
Malaking diameter pump shaft, cylindrical Konstruksyon ng mabigat na karga, metric bearing gamit ang oil lubrication o grease lubrication; binuksan sa serial, ang mga tampok ng konstruksiyon ng maliit na dami at mataas na pagiging maaasahan. |
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Pagpupulong ng Shaft Bearing Ang isang malaking diameter na shaft na may isang maikling overhang ay nagpapaliit ng pagpapalihis at panginginig ng boses. Ang mga heavy duty roller bearings ay nakalagay sa isang naaalis na bearing cartridge. Base ng bomba I-fasten ang pump sa base na may pinakamababang bilang ng mga bolts at ayusin ang impeller sa isang maginhawang posisyon sa ibaba ng bearing housing. Pinipigilan ng water proof cover ang pagtagas ng tubig mula sa paglipad. Pinipigilan ng proteksyon na takip ang pagtulo ng tubig mula sa bearing bracket.
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Disenyo ng Module ng Shaft Seal
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1. Packing Box 2. Front Lantern Ring 3. Pag-iimpake 4. Packing Gland 5. Shaft Sleeve |
1. Release Gland 2. Expeller 3. Pag-iimpake 4. Packing Gasket 5. Singsing ng Lantern 6. Packing Gland 7. Tasa ng Langis |
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GRJ Mechanical Seal Ang uri ng GRG ay ginagamit para sa likido na hindi pinapayagang matunaw. HRJ Mechanical Seal Ang uri ng HRJ ay ginagamit para sa pinahihintulutang dilute ng likido. Ang mataas na tigas na ceramic at kaalyado ay pinagtibay para sa materyal ng mga bahagi ng alitan. Ito ay nagtataglay ng mataas na abrasive resistance at shake proof upang magarantiya na ang sealing effect ay maaaring masiyahan ng customer sa iba't ibang kondisyon.
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Curve ng Pagganap
Mga Sukat ng Pag-install
Pagpili ng Impeller ng Slurry Pump
Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
1. Uri ng Slurry Pump Impeller
Mayroong tatlong iba't ibang uri ng slurry pump impeller; bukas, sarado, at semi-bukas. Ang bawat isa ay may sariling lakas at kahinaan, depende sa aplikasyon. Ang ilan ay mas mahusay para sa paghawak ng mga solido, ang iba ay mas mahusay para sa mataas na kahusayan.
Any type of impeller can be used in slurry applications, but closed slurry pump impellers are more common because they are high efficient and abrasion Resistance,. Open slurry pump impellers are usually used well for high concentration solids as they are less likely to clog. For example, the small fibers in paper stock which, in high densities, may have a tendency to clog the impeller. Pumping slurry can be difficult.
2. Sukat ng Impeller ng Slurry Pump
The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
3. Bilis ng Slurry Pump
Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
When dealing with slurry, you generally want to go bigger and slower. The thicker the impeller, the better it will hold up. The slower the pump, the less erosion will inflict on the impeller. However, the impeller isn’t the only thing to worry in slurry pump when dealing with slurry. Tough, durable materials of construction are necessary most of the time. Metal slurry pump liners and wear plates are common in slurry applications.
Pag-install ng Slurry Pump
Pag-install ng Pahalang na Slurry Pump
The mounting and installation of horizontal slurry pumps are generally subject to a number of considerations, including floor space, overhead space for lifting and the likelihood of flooding from spills. Pumps in critical services are often paired in duty/standby mode so that maintenance can be carried out on one pump while the other is running.
Large slurry pumps with high-energy motors - and perhaps with speed reduction gearboxes - would generally be mounted with the shaft axes in the same horizontal plane for ease of maintenance access.
A slurry pump with a belt drive may have the motor mounted beside it if there is sufficient floor space. However, if floor space is limited or there is a risk of flooding, the motor can be mounted above it either directly overhead (also known as “C drive”) or to its rear (reverse overhead mounting or “Z drive”).
Vertical Slurry Pump Installation
Vertical cantilever shaft sump pumps should be selected so that the suction inlet is close to the sump floor. If shaft length is limited by the required running speed and power to be transmitted, a suction pipe (generally two meters long) may be fitted to the suction branch to ensure the sump can be emptied.