WA Heavy-duty Slurry Pump
Wat is swiere plicht slurry pomp?
WA rige swiere plicht slurry pomp is cantilevered, horizontaal, natuerlik rubber of hurd metaal lined centrifugal slurry pompen. Se binne ûntworpen foar it behanneljen fan abrasive slurries mei hege tichtheid yn 'e metallurgyske, mynbou, stienkoal, macht, boumateriaal en oare yndustry ôfdieling.
Heavy duty pomp spesifikaasjes
Grutte: 1" oant 22"
Kapasiteit: 3,6-5400 m3 / h
Hichte: 6-125 m
Handing fêste stoffen: 0-130mm
Konsintraasje: 0% -70%
Materiaal: Hyperchrome legering, rubber, polyurethane, Keramyk, RVS ensfh.
AIER® WA Heavy Duty Slurry Pump
Funksjes fan slurry pomp
1. De frame plaat foar WA rige pompen hat útwikselber hurd metaal of druk getten elastomer liners. De waaiers binne makke fan hurdmetaal as drukfoarmige elastomere liners.
2. De skaftdichtingen foar WA-searje kinne packing seal, centrifugal seal of meganyske seal wêze.
3. De ûntslachtûke kin op fersyk pleatst wurde yn yntervallen fan 45 graden en rjochte op elke acht posysjes om ynstallaasjes en applikaasjes te passen. D'r binne in protte rydmodi foar opsje, lykas V-riem, fleksibele keppeling, gearbox, hydraulyske koppeling fariabele frekwinsje, silisium kontroleare snelheid, ensfh Under harren, de fleksibele shaft coupling drive en V-riem funksje fan lege kosten en maklike ynstallaasje.
4. In harsh conditions with sand, sludge, rocks and mud, ordinary slurry pumps tend to clog, wear and fail frequently.. But our heavy-duty slurry pumps are highly resistant to wear and corrosion, which means that the libbensdoer fan ús slurry pompen is better as oare fabrikanten 'pompen.
Heavy duty pompen typyske applikaasjes
Omdat ús WA swiere plicht slurry pompen binne tige resistint foar wear en corrosie, swiere plicht pompen wurde brûkt yn in breed skala oan tapassingen.
1. SAG mill discharge, ball mill discharge, Rod mil discharge.
2. Ni acid slurry, grof sân, grof tailings, fosfaat matrix, mineralen konsintrearje.
3. Swiere media, sûkerbiet, baggerjen, boaiem / fleane jiske, kalkmolen, oaljesânen, mineraal sân, fyn ôffal, slaggranulaasje, phosphoric acid, stienkoal, flotaasje, proses gemysk, pulp en papier, FGD, cycloon feed, ensfh .
Pomp notaasje
200 WA-ST: | 100 WAJ-D: |
200: Outlet diameter: mm | 100: Outlet diameter: mm |
WA: Pomptype: chrome alloy lined | WAJ: Pomptype: rubber bekleed |
ST: Frame plaat type | D: Frame plaat type |
Om te learen hoe jo jo pompproblemen kinne oplosse, kontakt mei ús opnimme today! We are the slurry pump manufacturer that can help you solve your problems.
Konstruksje Design
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Behuizing Split casing helten fan getten of ductile izer befetsje de wear liners en leverje hege operaasje druk mooglikheden.
Útwikselbere hurde metalen en foarme elastomere liners |
Impeller De waaier kin of foarme elastomeer of hurd metaal wêze. Djippe kant sealing fanes ûntlêste seal druk en minimalisearje recirkulaasje. Cast-in waaier triedden binne better geskikt foar slurries. |
Mating faces in hard metal liners are tapered to allow positive alignment during assembly and allow components to be easily removed for replacement.
Pump Part Materiaal
Part Namme | Materiaal | Spesifikaasje | HRC | Oanfraach | OEM Code |
Liners & Impeller | Metaal | AB27: 23% -30% chrome wyt izer | ≥56 | Brûkt foar hegere wearbetingsten mei pH tusken 5 en 12 | A05 |
AB15: 14% -18% chrome wyt izer | ≥59 | Wurdt brûkt foar hegere wearbetingsten | A07 | ||
AB29: 27% -29% chrome wyt izer | 43 | Wurdt brûkt foar legere pH-tastân foaral foar FGD. It kin ek brûkt wurde foar lege-soere tastân en desulfuration ynstallaasje mei pH net minder dan 4 | A49 | ||
AB33: 33% -37% chrome wyt izer | It kin oxygenated slurry transportearje mei pH net minder dan 1 lykas phospor-pleister, salpetersûr, vitriol, fosfaat ensfh. | A33 | |||
Rubber | R08 | ||||
R26 | |||||
R33 | |||||
R55 | |||||
Expeller & Expeller ring | Metaal | B27: 23% -30% chrome wyt izer | ≥56 | Brûkt foar hegere wearbetingsten mei pH tusken 5 en 12 | A05 |
Griis izer | G01 | ||||
Stuffing Box | Metaal | AB27: 23% -30% chrome wyt izer | ≥56 | Brûkt foar hegere wearbetingsten mei pH tusken 5 en 12 | A05 |
Griis izer | G01 | ||||
Frame/dekplaat, lagerhuis en basis | Metaal | Griis izer | G01 | ||
Duktiel izer | D21 | ||||
Shaft | Metaal | Koalstof stiel | E05 | ||
Shaft sleeve, lantearnring / rescstrictor, hals ring, gland bout | Rustfrij stiel | 4 kr13 | C21 | ||
304 SS | C22 | ||||
316 SS | C23 | ||||
Joint ringen en sealen | Rubber | Butyl | S21 | ||
EPDM rubber | S01 | ||||
Nitril | S10 | ||||
Hypalon | S31 | ||||
Neoprene | S44/S42 | ||||
Viton | S50 |
Transmission Module Design
Grutte diameter pomp skacht, silindryske Konstruksje fan swiere lading, metryske bearing mei help fan oalje lubrication of grease lubrication; iepene yn serial, de bou skaaimerken fan lyts folume en hege betrouberens. |
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Shaft Bearing Assembly In skacht mei grutte diameter mei in koarte oerhang minimearret ôfwiking en trilling. Heavy duty rollagers binne ûnderbrocht yn in útnimbere lagercartridge. Pomp Base Befestigje de pomp yn 'e basis mei in minimum oantal bouten en oanpasse de waaier yn in handige posysje ûnder it lagerhûs. Wetterdichte dekking foarkomt dat lekwetter fleant. Beskermingsdeksel foarkomt lekwetter út 'e lagerbeugel.
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Shaft Seal Module Design
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1. Packing Box 2. Front Lantern Ring 3. Ferpakking 4. Packing Gland 5. Shaft Sleeve |
1. Release Gland 2. Expeller 3. Ferpakking 4. Packing Gasket 5. Lantern Ring 6. Packing Gland 7. Oalje Cup |
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GRJ Mechanical Seal GRG-type wurdt brûkt foar floeistof dy't net fertinne is tastien. HRJ Mechanical Seal HRJ-type wurdt brûkt foar floeistof tastiene dilute. Hege hurdens keramyk en bûnsmaten wurde oannommen foar materiaal fan wriuwing dielen. It hat hege abrasive ferset & shake bewiis te garandearjen dat sealing effekt kin wurde tefreden troch klant yn ferskate omstannichheden.
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Performance Curve
Ynstallaasje Ofmjittings
Slurry Pump Impeller Seleksje
Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
1. Slurry Pump Impeller Type
Der binne trije ferskillende soarten slurry pump impellers; iepen, sletten en semi-iepen. Elk hat syn eigen sterke en swakke punten, ôfhinklik fan 'e applikaasje. Guon binne better foar fêste stoffen, oaren binne better foar hege effisjinsje.
Any type of impeller can be used in slurry applications, but closed slurry pump impellers are more common because they are high efficient and abrasion Resistance,. Open slurry pump impellers are usually used well for high concentration solids as they are less likely to clog. For example, the small fibers in paper stock which, in high densities, may have a tendency to clog the impeller. Pumping slurry can be difficult.
2. Slurry Pump Impeller Grutte
The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
3. Slurry Pump Speed
Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
When dealing with slurry, you generally want to go bigger and slower. The thicker the impeller, the better it will hold up. The slower the pump, the less erosion will inflict on the impeller. However, the impeller isn’t the only thing to worry in slurry pump when dealing with slurry. Tough, durable materials of construction are necessary most of the time. Metal slurry pump liners and wear plates are common in slurry applications.
Ynstallaasje fan Slurry Pump
Horizontale slurry pump ynstallaasje
The mounting and installation of horizontal slurry pumps are generally subject to a number of considerations, including floor space, overhead space for lifting and the likelihood of flooding from spills. Pumps in critical services are often paired in duty/standby mode so that maintenance can be carried out on one pump while the other is running.
Large slurry pumps with high-energy motors - and perhaps with speed reduction gearboxes - would generally be mounted with the shaft axes in the same horizontal plane for ease of maintenance access.
A slurry pump with a belt drive may have the motor mounted beside it if there is sufficient floor space. However, if floor space is limited or there is a risk of flooding, the motor can be mounted above it either directly overhead (also known as “C drive”) or to its rear (reverse overhead mounting or “Z drive”).
Vertical Slurry Pump Installation
Vertical cantilever shaft sump pumps should be selected so that the suction inlet is close to the sump floor. If shaft length is limited by the required running speed and power to be transmitted, a suction pipe (generally two meters long) may be fitted to the suction branch to ensure the sump can be emptied.