WA重型渣漿泵

簡要描述;簡介:

WA系列重型渣漿幫浦為懸臂式、水平式、天然橡膠或硬金屬內襯離心渣漿幫浦。


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產品描述

 

什麼是重型渣漿幫浦?

WA系列重型渣漿幫浦為懸臂式、水平式、天然橡膠或硬式金屬襯裡 離心渣漿泵。適用於冶金、礦山、煤炭、電力、建材等產業部門輸送磨蝕性、高密度漿料。

 

重型幫浦規格

尺寸:1 英寸至 22 英寸
處理能力:3.6-5400立方公尺/小時
揚程:6-125 m
處理固體:0-130mm
濃度:0%-70%

材料:高鉻合金, 橡膠、聚氨酯、 陶瓷、不鏽鋼等

AIER® WA Heavy Duty Slurry Pump

 

渣漿泵的特點

1. WA系列幫浦的框架板具有可互換的硬金屬或模壓彈性體襯裡。葉輪由硬金屬或模壓彈性體襯裡製成。

2.WA系列軸封可以使用填料密封、離心密封或機械密封。

3. 排放支管可依需求以 45 度間隔定位,並可定向至任意八個位置,以適應安裝和應用。驅動方式有三角帶、彈性聯軸器、齒輪箱、液力偶聯器變頻、可控矽調速等多種方式可供選擇,其中軟軸聯軸器傳動和三角帶具有成本低、安裝方便的特點。

4. In harsh conditions with sand, sludge, rocks and mud, ordinary slurry pumps tend to clog, wear and fail frequently.. But our heavy-duty slurry pumps are highly resistant to wear and corrosion, which means that the 我們的渣漿泵的使用壽命 比其他製造商的泵浦更好。

 

重型泵浦的典型應用

由於我們的 WA 重型渣漿泵浦具有很強的耐磨性和耐腐蝕性,因此重型泵浦具有廣泛的應用。

1.半自磨機出料,球磨機出料,棒磨機出料。

2、鎳酸礦漿、粗砂、粗尾礦、磷酸鹽基質、精礦。

3.重介質、甜菜、疏浚、底灰/粉煤灰、石灰研磨、油砂、礦砂、細尾礦、礦渣造粒、磷酸、煤炭、浮選、製程化學品、紙漿及造紙、FGD、旋流器進料等。 

 

泵浦符號

200WA-ST: 100WAJ-D:
200:出口直徑:mm 100:出口直徑:mm
WA:泵浦類型:鉻合金內襯 WAJ:幫浦類型:橡膠襯裡
ST:框架板型 D:框板式

要了解如何解決泵送問題, 聯絡我們 today! We are the slurry pump manufacturer that can help you solve your problems.

 

施工設計

WA Heavy-duty Slurry Pump Structure

套管

鑄鐵或球墨鑄鐵製成的分離式套管包含耐磨襯裡,並提供高工作壓力能力。

 

可互換的硬質金屬和模製彈性體襯裡

葉輪

葉輪可以是模製彈性體或硬金屬。深側密封葉片可減輕密封壓力並最大限度地減少再循環。

鑄入式葉輪螺紋更適合泥漿。

 

Mating faces in hard metal liners are tapered to allow positive alignment during assembly and allow components to be easily removed for replacement.

 

泵浦部件材料

零件名稱 材料 規格 HRC 應用 OEM代碼
襯套和葉輪 金屬 AB27:23%-30%鉻白鐵 ≥56 用於 pH 值在 5 至 12 之間的較高磨損條件 A05
AB15:14%-18%鉻白鐵 ≥59 用於較高磨損條件 A07
AB29:27%-29%鉻白鐵 43 用於較低 pH 條件,特別是 FGD。也可用於pH不低於4的低酸工況及脫硫裝置 A49
AB33:33%-37%鉻白鐵   可輸送磷石膏、硝酸、硫酸、磷酸鹽等pH不小於1的含氧漿料。 A33
橡皮       R08
      R26
      R33
      R55
副葉輪及副葉輪環 金屬 B27:23%-30%鉻白鐵 ≥56 用於 pH 值在 5 至 12 之間的較高磨損條件 A05
灰鑄鐵     G01
填料函 金屬 AB27:23%-30%鉻白鐵 ≥56 用於 pH 值在 5 至 12 之間的較高磨損條件 A05
灰鑄鐵     G01
框架/蓋板、軸承座及底座 金屬 灰鑄鐵     G01
球墨鑄鐵     D21
金屬 碳素鋼     E05
軸套、套環/限流器、頸環、壓蓋螺栓 不銹鋼 4Cr13     C21
304不鏽鋼     C22
316 不銹鋼     C23
接頭環和密封件 橡皮 丁基     S21
三元乙丙橡膠     S01
丁腈橡膠     S10
海帕倫     S31
氯丁橡膠     S44/S42
氟橡膠     S50

傳輸模組設計

大直徑泵軸,圓柱形

採用油潤滑或脂潤滑的重載、公制軸承結構;串聯開啟,結構體積小,可靠性高。

transmission module design
WA series heavy-duty slurry pump

軸軸承組件

具有短懸伸的大直徑軸可最大限度地減少偏轉和振動。

重型滾子軸承安裝在可拆卸的軸承盒中。

泵浦底座

使用最少數量的螺栓將幫浦固定在底座上,並將葉輪調整到軸承箱下方方便的位置。

防水蓋可防止漏水飛濺。

保護蓋可防止軸承支架漏水。

 

軸密封模組設計

Shaft Seal Module Design

1. 包裝盒

2. 前燈籠環

3. 包裝

4.填料壓蓋

5. 軸套

1. 釋放壓蓋

2. 螺旋槳

3. 包裝

4. 填料墊片

5. 燈籠環

6.填料壓蓋

7. 油杯

Shaft Seal Module Design
Slurry Pump GRJ Mechanical Seal

GRJ機械密封

GRG型用於不允許稀釋的液體。

HRJ機械密封

HRJ型用於允許稀釋的液體。

摩擦件材料採用高硬度陶瓷和合金。具有高耐磨性和防震性,保證在各種條件下都能達到客戶滿意的密封效果。

 

性能曲線

WA Slurry PumpWA Slurry Pump

 

安裝尺寸

Installation Dimensions

渣漿泵葉輪的選擇

Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
1.渣漿泵浦葉輪型式
渣漿泵葉輪有三種不同類型;開放式、封閉式和半開放式。每個都有自己的優點和缺點,這取決於應用。有些更適合固體處理,有些則更適合高效率。 
Any type of impeller can be used in slurry applications, but closed slurry pump impellers are more common because they are high efficient and abrasion Resistance,. Open slurry pump impellers are usually used well for high concentration solids as they are less likely to clog. For example, the small fibers in paper stock which, in high densities, may have a tendency to clog the impeller. Pumping slurry can be difficult.

WA Heavy-duty Slurry Pump
2.渣漿泵浦葉輪尺寸
The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
3、漿料幫浦轉速
Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
When dealing with slurry, you generally want to go bigger and slower. The thicker the impeller, the better it will hold up. The slower the pump, the less erosion will inflict on the impeller. However, the impeller isn’t the only thing to worry in slurry pump when dealing with slurry. Tough, durable materials of construction are necessary most of the time. Metal slurry pump liners and wear plates are common in slurry applications.

 

渣漿泵的安裝

水平渣漿泵浦安裝

The mounting and installation of horizontal slurry pumps are generally subject to a number of considerations, including floor space, overhead space for lifting and the likelihood of flooding from spills. Pumps in critical services are often paired in duty/standby mode so that maintenance can be carried out on one pump while the other is running.
Large slurry pumps with high-energy motors - and perhaps with speed reduction gearboxes - would generally be mounted with the shaft axes in the same horizontal plane for ease of maintenance access.
A slurry pump with a belt drive may have the motor mounted beside it if there is sufficient floor space. However, if floor space is limited or there is a risk of flooding, the motor can be mounted above it either directly overhead (also known as “C drive”) or to its rear (reverse overhead mounting or “Z drive”).


Vertical Slurry Pump Installation

Vertical cantilever shaft sump pumps should be selected so that the suction inlet is close to the sump floor. If shaft length is limited by the required running speed and power to be transmitted, a suction pipe (generally two meters long) may be fitted to the suction branch to ensure the sump can be emptied.

 

 

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