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Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
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Read More>Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
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Read More>Dredge Pump
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Read MoreStep 2
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Read MoreIf the exact in-pump viscosity of the product is unknown, CSI can help
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Read MoreA dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
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Read More>Dredge Pump
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Read MoreSelecting And Operating A Slurry Pump
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Read MoreDamage to slurry pumps can range from burst seals to bearings and component housings wearing out where they join, to impellers corroding due to cavitation or severe wear and so on. However, there are solutions to these problems.
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Read MoreLight-duty Slurry Pump
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2. All have vertical pumps and horizontal pumps and can convey slurry.
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For certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
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Repairable - target=_blank title=Rubber Lined Slurry Pumps>Rubber lined slurry pumps can be repaired by simply replacing the bushing.
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- Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
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Improved flow control
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- Reduced space requirements - Since submersible slurry pumps operate directly in the slurry, they do not require any additional support structures.
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- - Easy installation - Submersible pumps are relatively easy to install since the motor and worm gear are a single unit.
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- 3.Basic pump components such as impeller size and design, materials of construction and discharge configuration must be considered to ensure that the pump can withstand the wear and tear caused by abrasive slurries. Slurry pumps are typically larger in size compared to low viscosity liquid pumps and often require more horsepower to operate due to their lower efficiency. Bearings and shafts must also be more robust and durable.
- Firstly, analysing your duty helps us to determine whether you are using the type and size of pump best suited to your needs. Cavitation can occur due to surges; a very effective way to solve this problem is to install a choke on the pump head to increase the pressure on the casing, which then absorbs the surge, or to add a choke to the output to reduce the surge.
- Step 4
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
- Dredge Pump
- Types of slurry pumps
- Types of damage to slurry pumps
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
- As described below, there are several >types of pumps that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Keep in mind that slurry pumps are designed to adapt to specific pumping conditions. Pumps used in the cement industry handle most fine particles at low pressures, so the casing can be of lightweight construction. In rock pumping, the casing and impeller must be able to resist slamming, so they must be built thick and strong.
- Sump drainage or washdown
- Longer maintenance intervals
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- Positive displacement slurry pumps with limited capacity to deliver high head are used to pump slurry through pipes with very high solids concentrations.
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- It is also important to consider the chemical compatibility of the slurry with any elastomers in the pump. Once the nature of the slurry and the components of the different types of pumps have been addressed, you can select potential candidate slurry pumps for the application.
- To reduce wear, reduce the pump discharge pressure to the lowest possible point.
- Types of damage to slurry pumps
- What is 'slurry'?
- Choosing The Right Slurry Pump For Your Application
- If the exact in-pump viscosity of the product is unknown, CSI can help
- Pumping mud is not as easy as pumping water. Depending on the type of slurry, there are many variables in choosing the right pump for the slurry. There is no formula or set-in-stone answer as to what the best slurry pump design is. You must combine knowledge and application details to select the ideal , slurry pump, . Lets talk about how slurry pumps differ from standard pumps and how to narrow your choices.
- - By increasing the size of the worm housing, the speed at which the media moves is reduced. This lower velocity translates into lower wear.
- First, what is a slurry? A slurry is a semi-liquid mixture, usually consisting of fine particles. Examples of slurries can include manure, cement, starch, or coal suspended in water. There are countless other combinations that can be considered slurries. Because of the added particles and thicker consistency, special pump requirements should be considered. A standard pump may be able to handle the fluid, but not as effectively as a properly sized slurry pump.
- Slurry Pump Impeller Type
- For certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
- Packing the box seal
- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- How does a dredge pump work?
- If you want to know more information about the best heavy duty slurry pump, welcome to >contact us today or request a quote.
- Step 3
- Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
- Pumping mud is not as easy as pumping water. Depending on the type of slurry, there are many variables in choosing the right pump for the slurry. There is no formula or set-in-stone answer as to what the best slurry pump design is. You must combine knowledge and application details to select the ideal target=_blank title=Slurry Pump>slurry pump. Let's talk about how slurry pumps differ from standard pumps and how to narrow your choices.
- Submersible Slurry Pump
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- Examples of these dubious enhancements to impeller adjustment abound in the industry. One of these is the adjustable wear ring or suction liner to maintain the recommended clearance between the impeller front shroud and the throat bushing face. Almost all >slurry pumps, including AIER® slurry pumps, have features to ensure that this equipment specification can be maintained over time.
- Flushing is defined as a fluid which is introduced into the seal cavity on the process fluid side, close to the seal face, and is normally used to cool and lubricate the seal face.
- Ideal for slurry pumps - Only rubber lined pumps combine strength and corrosion resistance to create a quality slurry pump.
- Slurry pump vs mud pump
- >Slurry Pump
- Longer maintenance intervals
- 1. The two types of pumps are all centrifugal pumps in the working principle. They are machines that increase the energy of solid and liquid mixtures by means of centrifugal force (the rotation of the impeller of the pump). A device that converts electrical energy into kinetic and potential energy of a medium.
- The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
- Selecting And Operating A Slurry Pump
- Slurry Pump
- Rubber lined pumps offer many advantages
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry?xa0With this in mind, our team of experts have provided a useful guide to pumping slurry.