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Despite the complexity of internal flow patterns, the overall performance of dredge pumps is predictable.
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Read MoreOn the other hand, if the slurry is not only abrasive but also has a low pH, then a duplex stainless steel construction is preferable. This material is best suited for slurry pumps to withstand harsh materials (such as acids) while still having a high Brinell hardness.
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Read MoreDefinition of dredge and slurry pumps
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Read MoreIn a word, the wear-resistant properties of the slurry pumps are stronger, and the ability to convey particles is also stronger. Generally, the capacity of the slurry pump is larger than the mud pump, which is mainly used for coal and metal ore washing. The mud pumps are more suitable for abrasive slurry is not very strong.
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Read MoreStep 3
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Read MoreThe terms flushing and quench, often seem to be confused or misused when discussing seal support schemes for , slurry pumps, . As the concepts of a mechanical seal cartridge and a filled seal cartridge are slightly different, I will discuss them separately and in turn.
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Read MoreDepending on the abrasive nature of the slurry, it is important to select the ideal seal. Slurry pump seals should have a hardened surface made of silicon carbide or tungsten carbide. Vortex pumps use patented seal technology that utilizes a double mechanical seal setup and a separate seal flushing system. This allows the sealing surface to be kept cool at all times without causing the slurry to overheat the seal and crack the surface.
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Read MoreSlurry Pump
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Read MoreTwo types of slurry are found in these industries.
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Read MoreThe type of application will determine whether a dry or submersible pump solution should be installed; in some cases, a solution that combines a dry and submersible pump may be the best choice. This article outlines the benefits of , submersible slurry pump, versus dry mount pumping and shares some general rules that apply to both applications.xa0Next, the , slurry pump manufacturer, xa0 will share the following content with you.
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Read More
Popular articles
- -When pumping abrasive slurries, it is essential to use wear-resistant components with a high chromium content. But more is not always better - above 25%, the impeller becomes brittle.
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- Is the discharge configuration suitable for abrasive slurries?
- Choosing the right , slurry pump, for your application can be a daunting task. Slurry pumps can be found in almost all industries and play a vital role in many processes.The 4 key aspects to look for when determining the right slurry pump are slurry pump design, pump materials of construction, slurry pump seals, and proper slurry pump power sizing.Next, the , slurry pump supplier, will share them with you.+
- A variety of factors must be considered to ensure a satisfactory service. Here are tips for choosing the right >pump. In applications ranging from processing to wastewater treatment, plants often have to handle slurries. Handling this mixture of liquids and solids can be challenging and difficult. Some of the key factors in slurry pumping are the size and nature of the solids in the liquid and the type of wear they cause. Another is the corrosiveness of the liquid or mixture.
- The slurry pump is mainly used in the mining industry, its wear resistance is strong. So It conveys slurry that containing slag, but it can conveys mud. The mud pump is usually made of cast iron, the wear resistance of the pump is low. So the mud pumps often used for conveying mud or slurry containing suspended particles.
Latest articles
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Dredge Pump
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Slurry Pump
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The selection of a dredge or , slurry pump, can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
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A slurry pump is a mechanical device used for the pressure-driven transfer of a fluid mixture (aka slurry). The fluid mixture consists largely of water as a liquid and solids as minerals, sand, gravel, human excrement, drilling mud or mostly crushed material.
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All manufacturers are consistently involved in product development in the long and short term. Customers should expect to benefit from these developments in a number of ways: increased efficiency, increased reliability, reduced operating costs, or a combination of both.
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Slurry pumps can also simply axially adjust the clearance between the impeller and the adjacent throat casing sealing surface. This helps to maintain pump performance when internal components begin to wear.
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- A >dredge pump is a horizontal centrifugal pump that is the heart of a dredger. It is designed to handle suspended abrasive granular materials and solids of limited size. Without a dredge pump, a stranded dredger would not be able to deliver mud.
- Lifetime use
- Is the discharge configuration suitable for abrasive slurries?
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- - Easy installation - Submersible pumps are relatively easy to install since the motor and worm gear are a single unit.
- Find a professional slurry pump supplier
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- sets or tons on high chrome alloy castings. Main products are Type WA, WG, WL, WN, WY, WZ, etc. Size: 25-1200mm,
- As described below, there are several , types of pumps, that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Are the pump discharge components suitable for the slurry being pumped?
- Although the focus of slurry pumps is often on the size and percentage of solids to be pumped, in many applications corrosion resistance is also an important factor in material selection. In such cases, the material chosen must provide adequate resistance to erosion and corrosion.
- Pumping slurry can cause excessive wear and tear on the pump and its components as the mud can clog the suction and discharge lines.
- In dry installation, the hydraulic end and drive unit are located outside the oil sump. When using a submersible slurry pump for dry installation, the slurry pump must always have a cooling system installed. Consider the design of the water tank in order to deliver slurry to the pump. Agitators and side-mounted agitators cannot be used for this type of installation.
- The slurry must be pumped from the absorber tank to the top of the spray tower where it is sprayed downwards as a fine mist to react with the upward moving flue gas. With pumping volumes typically in the range of 16,000 to 20,000 gallons of slurry per minute and heads of 65 to 110 feet, rubber lined slurry pumps are the optimal pumping solution.
- Caution: A common mistake is to over-pressurise the box and damage the expensive mechanical seal.
- Selecting the right pump for slurries is critical to get the most bang for your buck. Basic pump components, such as the impeller size and design, material of construction, and discharge configurations must be considered to ensure the pump will hold up against the wear caused by an abrasive slurry. Slurry pumps are generally larger in size when compared to low-viscosity liquid pumps and usually require more horsepower to operate because they're less efficient. Bearings and shafts must be more rugged and rigid as well.
- Selecting a dredge pump
- Customised solutions
- Slurry Pump
- Aier is pumping experts and offer some useful tips to maintain your >slurry pump.
- To find out more about Aier slurry Pumps, please >contact us.
- Slurry Pump Impeller Type
- A slurry is a mixture of fluids, which consists of a water-like liquid and particles. Typically, slurry acts in the same way as a viscous, sticky fluid - moving with gravity - but usually needs to be pumped.
- Light-duty Slurry Pump
- Pumps designed to pump slurries will be heavier than pumps designed for less viscous liquids because slurries are heavy and difficult to pump.
- Particle size, shape and hardness (impact on wear and corrosion potential of pump components)
- Slurry pipe diameter.
- Selecting And Operating A Slurry Pump
- Hydrostatic head - i.e. the height to which the slurry must be lifted in the piping system.
- What is the best seal arrangement for the application?
- Sump drainage or washdown
- Better safety
- >Slurry Pump
- How to choose a slurry pump?
- Then, reduce the pump discharge pressure to the lowest possible point to further reduce wear. And follow proper piping layout and design principles to ensure consistent and uniform delivery of slurry to the pump.
- Settling slurries are formed by coarse particles, which tend to form unstable mixtures. Special attention should be paid to flow and power calculations when selecting a pump. Most slurry applications consist of coarse particles and therefore have a higher abrasion resistance.
- Slurry Pump
- Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- It is critical to determine the right slurry pump size and power requirements for your application. Depending on the abrasive nature of the slurry, it is important to select a pump size that will allow it to run at a slow enough speed to extend the life of the slurry pump. The ideal RPM to run a slurry pump is between 900 and 1200 RPM. Once that speed is started to be exceeded, the life of the pump is greatly reduced because the wear points of the slurry pump are actually sandblasted.
- Magnetite mixing
- High head (i.e. the height to which the pump can move the liquid)
- Slurry pump seals
- Caution: A common mistake is to over-pressurise the box and damage the expensive mechanical seal.
- The terms 'flushing' and 'quench' often seem to be confused or misused when discussing seal support schemes for >slurry pumps. As the concepts of a mechanical seal cartridge and a filled seal cartridge are slightly different, I will discuss them separately and in turn.
- Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel,
- - Low noise level - Operating underwater results in low noise or even silent operation.
- The terms flushing and quench, often seem to be confused or misused when discussing seal support schemes for , slurry pumps, . As the concepts of a mechanical seal cartridge and a filled seal cartridge are slightly different, I will discuss them separately and in turn.
- These conditions include
- Some quench seals are planned to replace the tight fitting outlet restriction with a secondary seal and a top outlet that can be piped to capture the used quench fluid and drain it from the rotating assembly. However the principle is the same, we try to cool the seal rather than flush it in any way.
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.