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Read MoreStep 1
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Read MoreIt is critical to determine the right slurry pump size and power requirements for your application. Depending on the abrasive nature of the slurry, it is important to select a pump size that will allow it to run at a slow enough speed to extend the life of the slurry pump. The ideal RPM to run a slurry pump is between 900 and 1200 RPM. Once that speed is started to be exceeded, the life of the pump is greatly reduced because the wear points of the slurry pump are actually sandblasted.
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Read MoreThe slurry must be pumped from the absorber tank to the top of the spray tower where it is sprayed downwards as a fine mist to react with the upward moving flue gas. With pumping volumes typically in the range of 16,000 to 20,000 gallons of slurry per minute and heads of 65 to 110 feet, rubber lined slurry pumps are the optimal pumping solution.
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Read MoreFor certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
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Read MorePacking the box seal
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Read MoreWe know that the right rubber and ceramic liners work very well. They also last longer and can withstand more demanding use. They can also be replaced, thereby extending the life of the pump while reducing operating costs. You can also customise your pump with a variety of ceramic parts, including bushings, pump housings, impellers, wet ends and even seals.
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Read MoreDredge Pump
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Read MoreLight-duty Slurry Pump
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Read MoreWe use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
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Popular articles
- From an operational point of view the stuffing box is different as it requires some leakage to ensure lubrication and to prevent heat build up. The mechanical seal box should be leak free.
- >Slurry Pump
- Compared to standard centrifugal pumps, centrifugal pumps optimized for slurry pumping typically have the following features.
- Mechanical Seals
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- Determine the perfect combination of slow pumping (to reduce wear) and fast pumping to prevent solids from settling and clogging.
Latest articles
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Step 2
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There is a science behind the design of a >slurry pump, based primarily on the processes and tasks it will perform. This is why it is important to use the right slurry pump for your specific needs. In a field that encompasses so many specialities, long-lasting, efficient and reliable quality equipment is essential.
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What is the best seal arrangement for the application?
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The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
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Is the discharge configuration suitable for abrasive slurries?
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Despite the complexity of internal flow patterns, the overall performance of dredge pumps is predictable.
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- Mixers can also help agitators when pumping very dense particles. In applications where the tank is small and/or where pumping is desired to lower the water level in the tank, a slurry pump with an internal cooling system should be considered to avoid overheating of the stator (when the water level gets low). When pumping sediment from a dam or lagoon, consider the use of a raft unit, which is a submersible device. Agitators are recommended, as well as one or more mixers that can be mounted on the raft or pump to resuspend particles for successful pumping of particles.
- The same point of slurry pump and mud pump
- Fewer and thicker vanes on the impeller. This makes it easier for solids to pass through than the 5-9 vanes on a standard centrifugal pump - typically 2-5 vanes.
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- To reduce wear, reduce the pump discharge pressure to the lowest possible point.
- As new coal-fired power plants come on line to meet the growing demand for electricity in the US and around the world, there is an increasing need to clean plant emissions to meet clean air regulations. Special pumps help to operate these scrubbers efficiently and handle the abrasive slurries used in the flue gas desulphurisation (FGD) process.
- >Slurry Pump
- Aier Machinery Hebei Co., Ltd. is a large-scale professional >slurry pumps manufacturer, gravel pumps, dredge pumps, sewage pumps and clean water pumps in China.
- What is the optimum seal arrangement for the application?
- The size and nature of the solids in the liquid: The size and nature will affect the amount of physical wear on the pump and its components, and whether the solids will pass through the pump without being damaged.
- Includes a large number of solids or particles.
- There is a better way to pump sewage, overflows and other collected dirty water around the plant.
- Slurry pump design
- 3. Both pumps and motors are designed separately.
- Types of slurry pumps
- Definition of dredge and slurry pumps
- target=_blank title=Rubber Liner Pumps>Rubber liner pumps have been used for nearly a century to protect plants and equipment from wear and retain their place as the wear material of choice for pumping and separating fine-grained slurries.
- For certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
- Slurry pump power adjustment
- What is the best seal arrangement for the application?
- Natural rubber is an excellent wear material when handling wet sand slurries. Its strength, resilience and cut resistance have a positive impact on the wear performance of slurry pumps.
- The type of application will determine whether a dry or submersible pump solution should be installed; in some cases, a solution that combines a dry and submersible pump may be the best choice. This article outlines the benefits of target=_blank title=Submersible Slurry Pump>submersible slurry pump versus dry mount pumping and shares some general rules that apply to both applications. Next, the target=_blank title=Slurry Pump Manufacturer>slurry pump manufacturer will share the following content with you.
- WA series target=_blank title=Heavy-Duty Slurry Pump>heavy-duty slurry pump is cantilevered, horizontal, natural rubber or hard metal lined centrifugal slurry pumps. They are designed for handling abrasive, high density slurries in the metallurgical, mining, coal, power, building material and other industry department.
- Slurry pipe diameter.
- Choosing Dry Slurry Pumps Versus Submersible Slurry Pumps
- The concentration of solids in the slurry - measured as a percentage of the total volume.
- Pumping slurry can be a challenging problem, but with the right instruction, pumping and maintenance plan, you will achieve operational success.
- Underwater installation
- The length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
- Depending on the abrasive nature of the slurry, it is important to select the ideal seal. Slurry pump seals should have a hardened surface made of silicon carbide or tungsten carbide. Vortex pumps use patented seal technology that utilizes a double mechanical seal setup and a separate seal flushing system. This allows the sealing surface to be kept cool at all times without causing the slurry to overheat the seal and crack the surface.
- Reduced inventory
- Repairable - target=_blank title=Rubber Lined Slurry Pumps>Rubber lined slurry pumps can be repaired by simply replacing the bushing.
- Some quench seals are planned to replace the tight fitting outlet restriction with a secondary seal and a top outlet that can be piped to capture the used quench fluid and drain it from the rotating assembly. However the principle is the same, we try to cool the seal rather than flush it in any way.
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- Pumps designed to pump slurries will be heavier than pumps designed for less viscous liquids because slurries are heavy and difficult to pump.
- Some models can generate discharge pressures up to 260 ft. (80 m).
- Selecting a dredge pump
- What is Heavy Duty Slurry Pump?
- Conveying medium
- Lifetime use
- The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
- For more information about this new and improved pump, please contact us.
- Slurry Pump
- All products are mainly supplied to environmental protection, wastewater treatment, urban water supply and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river dredging, tailing disposal and other fields.
- >Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
- Compared to standard centrifugal pumps, centrifugal pumps optimised for slurry pumping usually have the following features.
- Slurry Pump
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- Dredge Pump
- Aier Machinery's team of consultants are on hand to provide you with a solution to your needs. Whether you are planning to purchase a slurry pump or need spare parts for an existing pump, we will help you determine your needs and provide advice on fine-tuning your equipment to your specific application.