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factors-to-consider-when-choosing-a-slurry-pump
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreUnderwater installation
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreCompared to standard centrifugal pumps, centrifugal pumps optimised for slurry pumping usually have the following features.
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreWhat is slurry?
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreThe length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreFor pumping abrasive slurries, these types of pumps can also be made from specialised high-wear alloys. Hardened stainless steel is also a common choice for abrasive slurries.
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreThe dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreIt is important that the pump you choose has components that will not wear out from abrasive slurries.
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreTwo types of slurry are found in these industries.
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
Read MoreIs the discharge configuration suitable for abrasive slurries?
slurry pump body casing factory...
slurry pump body casing factory 【slurry pump body casing factory】
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- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- Submersible Slurry Pump
- Non-settling slurries consist of very fine particles that do not settle to the bottom of the pipe and do not settle for very long (i.e. weeks).
- If pump size and type are not defined, it is worth considering the following factors when selecting a dredge pump and dredge pump: type and thickness of material to be pumped, whether diesel or electric power is required, HP (kw) of engine required, pump performance data, durability, ease of maintenance and average life expectancy under normal operating conditions. life, all important attributes in the selection process. Equally important is matching the proper pipe size and composition to maintain proper material flow without clogging the pipe and to maintain the pumping output needed to get the job done.
- Slurry Pump
- Slurry Pump
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>Dredge Pump
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- Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
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3.Basic pump components such as impeller size and design, materials of construction and discharge configuration must be considered to ensure that the pump can withstand the wear and tear caused by abrasive slurries. Slurry pumps are typically larger in size compared to low viscosity liquid pumps and often require more horsepower to operate due to their lower efficiency. Bearings and shafts must also be more robust and durable.
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The slurry weight or consistency determines the type, design and capacity of the slurry pump required. If you have any questions about the best pump for your application, welcome to >contact us today or request a quote.
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Slurries are divided into two main categories: non-settling or settling. Non-settling slurries consist of very fine particles, giving the illusion of increased apparent viscosity. These slurries usually have low wear characteristics, but require very careful consideration when selecting the right pump, as they behave differently from ordinary liquids.
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Underwater installation
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- Dredge Pump
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- Corrosiveness of the liquid or slurry mixture: More corrosive slurries will wear pump components faster and may dictate the choice of pump manufacturing materials.
- Some models can generate discharge pressures up to 260 ft. (80 m).
- The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
- Slurry Pump
- If you want to know more information about the best heavy duty slurry pump, welcome to >contact us today or request a quote.
- Make sure you follow the basic rules of pump piping.
- The Mud pumps need to be equipped with auxiliary equipment, but slurry pumps not. They often need to use with high-pressure water pump when mud pump working. The high-pressure pump sent the water that larger than the mud pump pressure to the leakproof packing. Then protect the packing. Otherwise, it is easy to make the seal part wear. But the wear-resistant slurry pumps can complete the transportation work independently, which not need to equip other auxiliary equipment.
- The terms slurry pump and dredge pump can be used interchangeably.
- The size and nature of the solids in the liquid: The size and nature will affect the amount of physical wear on the pump and its components, and whether the solids will pass through the pump without being damaged.
- Choosing The Right Slurry Pump For Your Application
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- - Reduced space requirements - Since submersible slurry pumps operate directly in the slurry, they do not require any additional support structures.
- Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- Materials of Construction
- It is important that the pump you choose has components that will not wear out from abrasive slurries.
- Includes a large number of solids or particles.
- As described below, there are several , types of pumps, that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- Particle size, shape and hardness (impact on wear and corrosion potential of pump components)
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- As described below, there are several , types of pumps, that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Despite the complexity of internal flow patterns, the overall performance of dredge pumps is predictable.
- Aier Machinery has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
- Sump drainage or washdown
- Dredge Pump Features
- Settling slurries are formed from coarse particles; they are formed from unstable mixtures. It is these settling slurries with coarse particles.
- >Slurry Pump
- Consider the pump components
- Longer maintenance intervals
- How to choose a slurry pump?
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- Slurry pump impeller, is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
- WY type pump casing is made of abrasion resistant metal, impeller material can be abrasion resistant metal or rubber. The submerged parts of WYJ are all lined with rubber, for transfer corrosive slurry.
- Improved flow control
- - Pumping the final product in a process
- The Mud pumps need to be equipped with auxiliary equipment, but slurry pumps not. They often need to use with high-pressure water pump when mud pump working. The high-pressure pump sent the water that larger than the mud pump pressure to the leakproof packing. Then protect the packing. Otherwise, it is easy to make the seal part wear. But the wear-resistant slurry pumps can complete the transportation work independently, which not need to equip other auxiliary equipment.
- Vertical Slurry Pump
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
- All manufacturers are consistently involved in product development in the long and short term. Customers should expect to benefit from these developments in a number of ways: increased efficiency, increased reliability, reduced operating costs, or a combination of both.
- - Hydraulic efficiency is as important as the material, as efficiency is related to wear. The swept-back design of the impeller blades minimises the separation of solids from the carrying fluid, resulting in a more uniform flow. This results in a slower wear rate.
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- What we mean by slurry is basically a liquid containing solid particles. When you want to pump this slurry, there are different requirements than when pumping only dirty water. A waste water pump cannot handle the solid particles of a slurry. This is where slurry pumps come in handy. , Slurry pumps, are heavy duty and robust versions of centrifugal pumps, capable of handling tough and abrasive tasks.
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- When flushing is required, the >slurry pump supplier recommends the API Option 32 sealed pipe arrangement as it is more suitable for services containing solids or contaminants that could damage the seal faces if recirculated in the flushing medium.
- What is a dredging pump?
- >Dredge Pump
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.