stainless steel submersible pump factories
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The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreIf you have experience pumping slurry, you know it is not an easy task. Slurries are heavy and difficult to pump. They can cause excessive wear on the pump and its components, and if they don't move fast enough, they can clog the suction and discharge lines. Most importantly, it can be a challenge to keep a slurry pump in use for a reasonable period of time. However, there are steps you can take to extend the life of your slurry pump and reduce the challenges of pumping slurry.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreThe dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreCritical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreWhat is the best seal arrangement for the application?
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreIf the exact in-pump viscosity of the product is unknown, CSI can help
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreSubmersible pumps offer many advantages over dry installation or even semi-submersible sump pumps. Submersible pumps are more flexible and efficient than alternatives.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreThe concept of the >slurry pump and mud pump is very close, many people are not quite clear. Although slurry pumps and mud pumps are impurities pump, if you fully understand the two pumps, you can differentiate them very clearly from the application and transmission medium characteristics. What is the difference between the slurry pump and mud pump? Four aspects to distinguish the slurry and mud pumps.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreSlurry Pump Impeller
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
Read MoreWZ series slurry pumps are new type wear resistant & corrosion resistant slurry pump for the complexity and specificity of coal, power plant, metallurgy, chemical, building materials and other industries.
stainless steel submersible pump factories...
stainless steel submersible pump factories 【stainless steel submersible pump factories】
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Popular articles
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- Step 3
- There is a science behind the design of a , slurry pump, , based primarily on the processes and tasks it will perform. This is why it is important to use the right slurry pump for your specific needs. In a field that encompasses so many specialities, long-lasting, efficient and reliable quality equipment is essential.
- Low slurry flow rates
- There are several types of slurry pumps, the most common being: centrifugal and volumetric pumps.
- Determine the perfect combination of slow pumping (to reduce wear) and fast pumping to prevent solids from settling and clogging.
Latest articles
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Desire for higher efficiency than centrifugal pumps
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Pump selection for FGD
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Pumping slurry can cause excessive wear and tear on the pump and its components as the mud can clog the suction and discharge lines.
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1. The two types of pumps are all centrifugal pumps in the working principle. They are machines that increase the energy of solid and liquid mixtures by means of centrifugal force (the rotation of the impeller of the pump). A device that converts electrical energy into kinetic and potential energy of a medium.
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Although the focus of slurry pumps is often on the size and percentage of solids to be pumped, in many applications corrosion resistance is also an important factor in material selection. In such cases, the material chosen must provide adequate resistance to erosion and corrosion.
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As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
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- Depending on your own requirements, propeller seals, mechanical seals or packing seals can be used.
- Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel,
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- Packing the box seal
- A typical pump solution for this application is to install a hard metal >slurry pump to withstand these types of conditions. Hard metal pumps need to be able to withstand the most severe abrasive slurry service and they also need to be designed to be extremely easy to maintain and safe.
- As new coal-fired power plants come on line to meet the growing demand for electricity in the US and around the world, there is an increasing need to clean plant emissions to meet clean air regulations. Special pumps help to operate these scrubbers efficiently and handle the abrasive slurries used in the flue gas desulphurisation (FGD) process.
- How does a dredge pump work?
- As this limestone slurry needs to be moved efficiently through a complex industrial process, the selection of the right pumps and valves (taking into account their whole life cycle costs and maintenance) is crucial.
- - Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
- Flushing is defined as a fluid which is introduced into the seal cavity on the process fluid side, close to the seal face, and is normally used to cool and lubricate the seal face.
- AIER will always strive to be your common sense slurry pump and parts supplier in a complex world!
- Slurry Pump Impeller
- Discharge ports can be placed at 45 degree intervals and oriented in up to 8 different positions depending on your needs.
- Another important target=_blank title=Part of the Slurry Pump>part of the slurry pump is its casing, which bears all the pressure. The slurry pump casing should have a large clearance between the impeller and the diversion angle to reduce wear and prevent large solid particles from getting stuck. Due to the extra space, there is more recirculation in the slurry pump casing under various operating conditions. Again, this accelerates wear compared to typical pumps.
- When dealing with slurry, you generally want to go bigger and slower. The thicker the impeller, the better it will hold up. The slower the pump, the less erosion will inflict on the impeller. However, the impeller isn’t the only thing to worry in slurry pump when dealing with slurry. Tough, durable materials of construction are necessary most of the time. Metal slurry pump liners and wear plates are common in slurry applications.
- AIER will always strive to be your common sense slurry pump and parts supplier in a complex world!
- Because of these requirements, slurry pumps are usually larger than their clear liquid counterparts. In addition, it usually sacrifices efficiency, i.e. maximum efficiency and efficiency throughout its operating range, in exchange for the ability to achieve good operation in these challenging services.
- Working principle
- Many types of pumps are used to pump slurry, but the most common slurry pump is the centrifugal pump. Centrifugal slurry pumps use centrifugal force from a rotating impeller to impinge kinetic energy on the slurry, similar to the way watery liquids pass through a standard centrifugal pump.
- Ideal for slurry pumps - Only rubber lined pumps combine strength and corrosion resistance to create a quality slurry pump.
- From an operational point of view the stuffing box is different as it requires some leakage to ensure lubrication and to prevent heat build up. The mechanical seal box should be leak free.
- If a centrifugal pump, is the design and material used to construct the impeller suitable for pumping slurries?
- Horizontal pumps are the most commonly used type of slurry pump and therefore have the advantage of being easy to install or maintain, a wide range of flow parameters to choose from and a wide range of design materials to choose from. One of the advantages of vertical pumps, however, is the relatively small amount of floor space required for installation.
- >Slurry Pump
- In addition, a new level of complexity is added to an otherwise simple machine. Other parts must now be inventoried and training beyond basic spanner turning is required. When it comes to pumping rock and some of the world's most abrasive materials.
- Safety
- One problem with centrifugal pumps is that the velocity and shear forces within the pump may damage the slurry/solids. Typically, twin-screw pumps cause the least damage to solids in the slurry.
- Corrosiveness of the liquid or slurry mixture: More corrosive slurries will wear pump components faster and may dictate the choice of pump manufacturing materials.
- All products are mainly supplied to environmental protection, wastewater treatment, urban water supply and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river dredging, tailing disposal and other fields.
- Again, to meet life cycle cost considerations, pumps should be equipped with large diameter impellers for lower operating speeds and longer wear life, as well as field replaceable rubber liners that can be bolted on for quick maintenance. In a typical coal-fired power plant, two to five pumps will be used in each spray tower.
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- Because of these requirements, slurry pumps are usually larger than their clear liquid counterparts. In addition, it usually sacrifices efficiency, i.e. maximum efficiency and efficiency throughout its operating range, in exchange for the ability to achieve good operation in these challenging services.
- Slurry Pump
- Non-settling slurries consist of very fine particles that do not settle to the bottom of the pipe and do not settle for very long (i.e. weeks).
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- Slurry Pump
- - Hydraulic efficiency is as important as the material, as efficiency is related to wear. The swept-back design of the impeller blades minimises the separation of solids from the carrying fluid, resulting in a more uniform flow. This results in a slower wear rate.
- What style of pump is suitable?
- Submersible slurry pump pumps offer many advantages over dry and semi-dry (cantilever) mounted pumps.
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- The selection of a dredge or >slurry pump can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- The size and nature of the solids in the liquid: The size and nature will affect the amount of physical wear on the pump and its components, and whether the solids will pass through the pump without being damaged.
- In this article, we will present practical guidelines and rules for slurry centrifugal pumps. We will also discuss key operating characteristics, material selection and other considerations.
- Slurries are divided into two main categories: non-settling or settling. Non-settling slurries consist of very fine particles, giving the illusion of increased apparent viscosity. These slurries usually have low wear characteristics, but require very careful consideration when selecting the right pump, as they behave differently from ordinary liquids.
- What is the pump constructed of?
- Slurry Pump
- Vertical Slurry Pump
- As this limestone slurry needs to be moved efficiently through a complex industrial process, the selection of the right pumps and valves (taking into account their whole life cycle costs and maintenance) is crucial.